Drone Mapping of a Coal Mine

Drone Mapping of a Coal Mine

West Coast Placer was contracted to conduct high resolution aerial drone mapping of a coal mine in Alberta, Canada.  We were hired by the environmental department to map two parts of the coal mine to aid in their reclamation efforts.  We produced high resolution imagery and 3D models.

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3D DSM

With our fixed wing mapping drone we were able to produce several custom mapping and imagery products.  We made a beautiful high resolution orthophoto, a digital surface model (DSM) with topographical accuracy up to 30cm, a LAS format point cloud and one more 3D model.  We were also able to format the 3D data so that it could be used in their mine planning software (Minesight).

OLYMPUS DIGITAL CAMERA

Two sections of the mine were surveyed.  We flew a total of three flights in the same day.  The mine asked to have the main pit flown two times to confirm the accuracy and repeatability of the data.  We were happy to oblige and of course the flights matched within 2cm of each other.  Each section that was flown was about 2 square kilometers and our drone has the flight duration to cover each section in one flight.
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UAV Flight Path

The photo quality on the still photos and orthomosaic was outstanding.  We were able to achieve an image resolution on the georeferenced mosaic of 4cm/pixel.  That means that each pixel in the photo represents a real world footprint of 4cm by 4cm.  That kind of resolution cannot be matched by current satellite imagery providers.  Actually they are not even in the same league.  The best satellite imagery that you can buy today is provided by WorldView-3 satellite and has a resolution of 31cm/pixel.  It also costs a lot of money.  Google Earth come in at a pitiful 65cm/pixel in the best locations.

View from the top of the pit
View from the top of the pit

Here are some examples of our imagery.  First is a shot of the truck that we used as a base station for the drone.  You can clearly see the truck, the two operators and even the pickets in the bed of the truck.  You can click on these images for a larger view.

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Here is a Google Earth image of the exact same location.  I love Google and everything that they do but this image is just no comparison.  To start with it’s three years old (despite the 2016 copyright note at the bottom), the mine does not even look like that today.  The resolution is so poor that you can’t even tell what you’re looking at.

Here are a couple more shots from the same flight.  You can clearly see this orange excavator and other details.

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The 3D data is also incredible.  Check out the video below for a great example of the 3D data that we produced.  That video shows a virtual fly though of a LAS point cloud.  LAS is the same format that LiDAR data produces.

Drone technology is just making it’s way into the mining world.  With the low cost and amazing imagery it is a no brainer for many applications.  In the case of this coal mine the environmental team now has excellent data to aid in their reclamation planning that would not have been available only a couple years ago. Check out this post on drone applications in mining.

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Our client was very happy with the products that we produced especially for the price.  Check out our Drone Services page for details on pricing.

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UAV Applications in Mining

UAV Applications in Mining

Unmanned Aerial Vehicles (UAVs) are in the process of changing many industries.  Before UAV technology matured into a safe, reliable and low cost system aerial data was acquired by full size human piloted aircraft and was very expensive.  With today’s drones aerial data is cheaper, quicker and more creative than ever before.

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The mining industry stands to benefit greatly from new advances in aerial data acquisition.  In many cases drones are already being used in mining and in the coming years will be almost ubiquitous.

Drones offer huge advantages in every part of the mining life cycle including Exploration, Planning/Permitting, Mining Operations and Reclamation.

Exploration

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Mineral properties are often in remote areas where existing maps are either non-existent or of poor resolution.  In early stage exploration it is beneficial to have a quick overview of the prospect area.  In the past this would have been acquired by a conventional aerial photography company.  This would come with a large price tag.  As a result aerial mapping surveys would not be conducted until later stages of exploration.

Today a drone can do a better job for less money.  Drones can map an area in high resolution in less than a day, usually a couple of hours.  The cameras on today’s drones have benefited from advancements in small high resolution sensors. Miniaturization of other components such as GPS and computer boards has also contributed to the modern drone.  Due to the unmanned nature of a drone it can fly close to the ground which allows unparalleled image resolution.  Conventional aerial survey aircraft require camera’s with extremely high resolution (80mp and up) because they fly at elevations of 2000-5000 ft above the survey area.  Drones can fly at 250 ft with a 16mp camera and get better data.

Satellite imagery has come a long way as well but does not come close to the quality of drone data and the cost is still prohibitive.  The best satellite data today is provided by the WorldView-3 satellite at 31cm/px.  Drones can produce 4.0cm/px or better.  You can forget about Google Earth, their resolution is no better than 65cm/px.

Early stage exploration projects can now get a rapid aerial image mosaic produced by a drone for a couple thousand dollars.  Where a conventional aircraft would produce an inferior product for about ten times the cost.  This cost advantage allows imagery to be collected very early in the exploration process when it can be of the most benefit.

In addition to aerial imagery the same drone data can be used to produce accurate topographical maps and GIS data in remote areas.  Topo mapping was previously produced by ground surveyors with an RTK/GPS rover.  You would have to pay a survey crew to walk the entire property and collect GPS points to be used in a map.  Mapping drones can do this today without the need for any ground control points at all!

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The combination of low cost aerial imagery and terrain data allow modern explorers to have a close up view of any property in 3D.  Having this capability in early stage exploration aids significantly in project planning.  Drones can provide support for mineral exploration in the following areas:

  • Terrain Assessment
  • Geomorphology
  • Outcrop Detection
  • Wildlife and Environmental Assessment
  • Drill, Showing and Equipment Location
  • Up to date imagery of the property

Remote sensing has huge applications in prospecting as well.  In the years to come sensors such as infrared, hyper/multispectral cameras and LiDAR will improve upon existing satellite based techniques to map underground river systems and directly identify mineral bearing outcrops.

Aerial geophysics is making its way into drones too.  I was involved in the development of a large scale drone from 2011-2013 designed to conduct long range aerial magnetometer surveys.  It was a great advancement but sadly the company suffered from poor management.  A few other companies have developed magnetometer drones in recent years too.  Drone geophysics has the same advantages over conventional aircraft such as low acquisition cost and rapid deployment.

Venturer Geophysics Drone
Prototype Long Range Geophysics Drone in 2012

Planning/Permitting

In the development stage drones offer unparalleled advantages to mining companies.  One of the biggest hurdles in developing a mine is environmental permitting.  Low cost drone imagery can map a mining property in incredible detail.  Aerial photos allow mine planners to easily locate and map:

  • Trees/vegetation
  • Streams, Rivers and Lakes
  • Wildlife Counts
  • Existing Roads, infrastructure
  • Before/After Ground Disturbance

Having aerial photos of an area before mining takes place will give an honest account of what the land was like when it comes to reclamation.  Wildlife counts and mapping of the ecosystem are crucial in development of environmental impact assessments.

Prototype LiDAR on drone
Prototype LiDAR on drone
Wing-tip magnetometer on a drone
Wing-tip magnetometer on a drone

 

 

 

 

 

 

 

Three dimensional mapping has been used in mine development for decades.  This data is relied on by mine planners to develop the mine itself, roads, tailings ponds, electrical infrastructure, and pretty much everything.  The main tool used is LiDAR which is a laser scanner that produces a high resolution 3D model.  Drones can produce the same data for less money.  LiDAR sensors are just starting to be installed on drones.  Photogrammetry can produce the same quality of model as LiDAR as well but cannot separate trees from ground as effectively.

Photogrammetry and LiDAR data are used for:

  • Mine pit development
  • Tailings pond design
  • Cost effective power line routes
  • Development of access roads
  • Geological Assessment

Mining Operations

Ore Pile Volumetrics
Ore Pile Volumetrics

In the operation/mining phase drones have a lot to offer.  One of the most widely used applications of drones in mining today in in stockpile volumetrics.  That is the 3D volume calculation of pile of waste rock or ore piles.  Having volumetric surveys completed at regular intervals will give an accurate measurement of how much material has been moved in that time.  This is important for many reasons.  Historically stock pile measurements have been conducted by ground surveyors with GPS rovers.  Many mines are still operating this way today.  Drone can do the same job without the need to pay for survey crews or to put people in a potentially dangerous situation.

Drones can provide detailed modelling and imagery of pit walls and slope stability.  Fixed-wing and multirotor inspection drones can get a close up, detailed image of potential points of failure in a pit wall.  Smaller multirotor drones are starting to be used to map underground mines too, offering the same advantages.

3D pit models can be done for a surprisingly low cost.  West Coast Placer conducted a pit mapping survey for a coal mine this summer and the results were amazing.  Check out the above video for a sample.  Mine engineers were able to use our data in their mine planning software (Minesight) to aid in development of the mine.  Like stockpile volumetrics pit mapping will provide a useful record of mine activity when repeated at a regular interval.  The low cost of drone data makes repeated surveys feasible on any budget.

Environmental monitoring is a part of active mines too.  As discussed drone aerial data offers huge advantages to environmental monitoring teams.  In the event of an accident or disaster drones can provide a detailed image of the event as it happens.  When the Mount Polley mine near Likely, BC had their tailing dam disaster in 2014 drones were used to map the extent of the damage.  The same drone company provided updates as the clean up progressed.

Reclamation

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During reclamation it is required to show before and after imagery to prove that a mining company is upholding their obligations.  Accurate three dimensional data acquired by UAVs helps mines return the terrain of a mine as close as possible to its original state.  Periodic surveys can show the progress as an ecosystem returns to it’s pre-mining conditions.

Currently in 2015 drones are just beginning to be used in mining.  There are a few intrepid drone service providers like West Coast Placer offering amazing products for prices that are 1/4 or less of what traditional aircraft would cost.  In the coming years we are going to see more and more drones operating on mine sites.  It will be standard equipment for explorers, miners and environmental teams in the not too distant future.

Check out our drones page to see the drone services provided by WestCoastPlacer.

 

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How Do Drones Work?

How Do Drones Work?

Five years ago you rarely heard the word “drone”.  When you did it brought up images of military air strikes and futuristic sci-fi movies.  In 2015 drones have become commonplace and are starting to be used in many industries.  A drone provides many advantages over traditional fixed wing data collection and the low cost makes it a practical solution to many problems.  Hobbyists are also quickly getting into the game due to dropping prices.  It is amazing how many people will drop $1000 or more on these high tech gadgets.

Drone FPV

Drones, also called Unmanned Aerial Vehicles (UAVs),  are flying robots that are able to execute a task autonomously.  They come in several different forms but they all have the same core components.  The four critical drone components are Autopilot, Propulsion, Sensors, Payload.

The Autopilot

The autopilot is the essence of what makes a drone.  In order for an aircraft to be called a drone it must have the capability to fly without human intervention.  The usage of the word drone has been misconstrued in recent years.  Just because an R/C aircraft has four rotors and a camera does not make it a drone, it muse have autonomous flight capabilities.  Autopilots are sort of the brain of a drone.  They monitor all the information coming in from the sensors and send signals to the control mechanisms based on their programming.

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The autopilot software functions much like a thermostat.  For example if the drone’s alitutde is set at a certain number the autopilot will contol the aircraft to maintain that number.  If the drone rises higher the autopilot will adjust the controls so that the drone descends, if its too low it will set the controls to climb.  The autopilot operates in this way for hundreds of different parameters such as airspeed, altitude, GPS position, attitude (3D orientation), and many more.

The use of autopilots goes back to at least the late 1940s when experimental aircraft were able to operate completely by computer control.  Modern commercial airliners actually employ autopilots that can control the aircraft from takeoff to landing, the only thing they can’t do is taxi.  Every time you fly on a commercial jet you are riding a large autonomous robot.

For a flight to be successful the autopilot must have the parameters for the flight such as flight path, altitude, flight restrictions and settings stored in its memory before takeoff.  Once in flight the autopilot will use the preprogrammed information to follow a flight pattern and land at a predetermined location.  Watching an autonomous drone in action is quite an experience, they can give the impression that they are thinking for themselves.

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Pitot Tube

The Sensors

Sensors on a drone connect it to the real world.  They perform the functions that the eyes, ears, nose and other senses do in a human.  A drone can only know what the sensors tell the autopilot, much a like a human’s concept of the world is based on what we can see, smell, hear and touch.  For example a drone will not have any idea it is heading directly for a tree unless it is equipped with an obstacle avoidance system.  The same is true of hitting the ground or a person who walked in front of the aircraft.  The pitot/static system is used to measure the current airspeed and altitude.  This sensor measures air pressure from a forward facing tube, as air speed increases so does the pressure.  The static tube measures the change in barometric pressure which decreases with altitude.  The pitot system also measures the wind speed by comparing the airspeed to the GPS speed.

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Most drones have a GPS system which is the basis for autonomous flight plans, and in the case of very accurate GPS systems altitude can be measured.  Drones also have a 3 axis accelerometer which monitors the aircraft’s orientation relative to the horizon.  Accelerometers are also used in smart phones, they are the device that senses when you shake or tilt the phone.  More complex drones have fancy inertial measurement units (IMUs) which use gyroscopes and other methods.  Drones have servos which monitor and adjust the position of control surfaces such as ailerons, or rudders.  Servos are electric motors that are calibrated to precisely place their control arm.  There are countless optional sensors which can add new capabilities to a drone.  Some optional sensors are altitude lasers or radar, trasnponders, voltage sensors, magnetic compass, and obstacle avoidance sensors.

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The Propulsion System

There are a variety of propulsion techniques in use in drones today.  The majority of drones use electric motors.  The typical drone that most people would think of is a multirotor helicopter.  These use electric motors with a propeller on each.  Thrust of each motor is carefully controlled to maintain the correct speed, altitude and attitude of the drone.  Small fixed wing drones often use electric motors too although usually just one.  They are typically propeller driven as well and they work together with the control surfaces to make a flight successful.  Electric motors rely on battery power and can fly as long as the batteries hold a charge

Gas or heavy fuel motors are used on larger fixed wing drones and are still usually propeller driven.  There are a few drones out there using jet and turboprop engines such as the Reaper (armed version of Predator).  Rocket engines have been used for decades in target drones.  Targets were one of the first uses of drones by the military.  Its hard to believe but military forces around the world routinely shoot target drones which cost $20,000 and up each.  Gas or rocket drones run on a fuel source and their flight duration depends on how long the fuel lasts.  Gas drones also have batteries for their electric components and some of them have an on board generator.

I was part of the team that developed this drone
I was part of the team that developed this drone

The Payload

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Payload is often the area where the most development work is focused.  After all these robots are flying for a purpose.  The most common payload is some form of a camera.  The majority of drones out there are either taking photos or video.  Most small drones consist of a multirotor with a GoPro camera on a gimbal.  Mapping drones like the one used by WestCoastPlacer have a down facing high resolution camera that is triggered by the autopilot.  Mapping drones also record the GPS position and aircraft orientation with each photo for use in processing.  Different kinds of cameras can be used such as infrared, multispectral and hyperspectral.
Camera mounts that I designed in 2012
Camera mounts that I designed in 2012

LiDAR laser scanners are starting to be mounted on drones too.  It has taken a long time to miniaturize LiDAR sensors to the point that a small-medium sized drone can carry one.  Drone LiDAR sensors to date have not been able to provide classification so that a bare earth model can be produced.

Magnetometers are being mounted on drones too (Pioneer Exploration, GEM).  These are geophysical sensors used to measure changes in Earth’s magnetic field.  This sort of data is used in mineral exploration and location of land mines and submarines. There are many more payloads out there such as air quality sensors or wifi internet repeaters.

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The Communication System

Another important component of a drone is the communication system.  It is technically possible to operate a drone without real time communication since they fly autonomously however it is irresponsible and in most places illegal to do so.  An unmanned aerial system will include some form or radio communication with the operator.  The operator will have a radio link hooked up to a field computer with base station software to program the drone and monitor in during flight.  On board the drone will be some form of two way radio system which will transmit data to the base station as well as allow the operator to issue commands.  Telemetry data received from the drone allows the operator to monitor the flight and make sure that everything is working properly.  Examples of telemetry data are things like airspeed, battery health or fuel level, position and orientation.

Typical radio frequencies that are used are 900 Mhz, 2.4 GHz or 5 Ghz.  Range of a standard system is 5-10 km.  Factors that affect radio range are frequency, transmit power, antenna choice and terrain.  Some drone operators have had great success using directional and helical antennas.  Some helical antenna systems are capable of communicating up to 100km away. Cheaper drones communicate via WiFi (also a form of radio) to a smartphone or tablet.  WiFi range is limited to several hundred meters but can be extended with directional antennas.

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Helical Directional Antenna with Tracker

Cellular modems are used in some drones utilizing LTE/GSM networks and can greatly increase the operating range.  Essentially you can fly anywhere there is cell coverage.  Satellite systems are also used which operate on a satellite phone network such as Iridium.  Theses communication systems have virtually no limit on range but have slow throughput and expensive by the minute billing.

All the individual parts of drones work together to execute a flight and achieve the goal of the operator.  New uses are being discovered for this technology every day.  The low price and superior data quality make the UAV a powerful tool for collecting aerial data.   In the coming years we are going to see drones used in more and more industries.  It just makes sense.

 

Check out our drones page to see the drone services provided by WestCoastPlacer.

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Drone Mapping of Placer Claim on Fraser River

Drone Mapping of Placer Claim on Fraser River

This weekend we completed an aerial mapping mission on a gold claim in BC.  Our drone was able to complete four flights and took hundreds of photos.  Through post processing we were able to produce a high resolution 3D model, digital terrain model (DEM) and a high resolution orthophoto mosaic.

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3D Model Produced from Drone

The flights were all completed in one day.  Two flights had to be cancelled.  One due to excessive wind, the other due to a bald eagle chasing the drone.  That is the first time I’ve seen a bird chase a drone, the eagle was closing in before I diverted the drone to come home.  We were able to cover an area of 2.2 square kilometers with high resolution photography.  Each flight covers about 250 acres just short of 1 square kilometer per flight.

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UAV Flight Paths

The photo quality that was produced is outstanding.  With this flight pattern a consistent photo resolution of 4.0 cm/pixel was obtained.  To put that into prespective Google Earth’s highest resolution data is at 65cm/px and the best satellite data you can buy today is 30 cm/px. Photogrammetry techniques and software were used to produce the 3D model, point cloud and mosaic stitching.  This software as improved substantially in the last couple years.  You do need a lot of computer horsepower to run the calculations though.

Processing

Lets take a look at some of the photos.  The two photos below are showing the ghost town that is located just North of the claim boundary.  Some ground photos of the same spot can be seen in this post, Southern Cariboo Prospecting Trip

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Here is an image of the same spot in Google Earth for comparison:

Google Earth Ghost Town
Google Earth Ghost Town

This set shows my SUV which was set up as a base station for the UAV operations.  I had a special antenna mounted on the roof and a laptop with the UAV ground control software inside the SUV.  You can clearly see the vehicle and I am standing just behind it.

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Here’s a short video of me launching the drone.  Its a pretty simple system, once all the pre-flight programming is complete you shake it three times and send it on its way.

Here is an overview of the 3D model that was produced.  We essentially created a 3D environemnt similar to a video game that you can fly around in and check out terrain features.  Its similar to google earth except much higher resolution.  The second image is actually from within the 3D model, not a photograph.

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3D Model of Claim Area
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Inside the 3D model

All the data that we produced with this drone is georeferenced.  That means that each pixel has a real world coordinate and the model matches up with its real world position.  Here’s a couple shots of the orthophoto and the DEM overlayed in ArcGIS.

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You might be wondering why go through all this effort?  Yeah drones are cool and all but what does this imagery offer to placer miners?  The biggest thing we are looking for is ancient river channels or paleo-placer deposits.  Using the high definition 3D imagery we can look for signs in the terrain where an ancient channel may have been.  In addition to ancient channel mapping we can plan access for people and equipment, analyze land forms for placer potential and know where we can set up machines that need water.

In the future we plan to do some subsurface mapping with a ground penetrating radar system.  This will parallel nicely with the UAV data to give us a clear map of the subsurface gravel layers.

These services are provided by West Coast Placer, if you are interested in drone imagery send us a note via the contact page.

Check out our Drone Services page for more details, Drone Services.

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